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Thermal resistance properties of thermoplastics

Dow Study Bridges Knowledge Gap in Blue Light Aging of LED Lens Clusters

Dow  announced the results of a new study that evaluated the aging performance of commercially available lens clusters in LED lighting. The study examined blue light photothermal aging of both silicone and thermoplastic optics made of polycarbonate (PC), polymethyl methacrylate (PMMA) and high-temperature resistant PMMA (HT-PMMA).

Dow’s study subjected lens clusters to photothermal stress similar to the operating conditions of optics in luminaires for high-power LED lighting. The principal finding is that most of the tested thermoplastic lens clusters discolour over time and ultimately fail catastrophically. Gradual degradation by discolouration is known to reduce light output, but the study shows that catastrophic failure may be difficult to predict and requires long test times.   

Dow’s new study arrives at a time when the global lighting industry is growing rapidly, fueled by increased adoption of energy-efficient LED modules. The longevity and light output efficiency of these LED modules is critical, but thermoplastic optics may present limitations in terms of performance and reliability depending on their specific configurations.  

“Our study was conducted to bridge the knowledge gap on blue light photothermal aging of lens clusters commonly used by luminaire makers for applications such as street and sports lighting,” said Martijn Beukema, Technical Service & Development Scientist and Application Technology Leader for Lighting at Dow. “Luminaire manufacturers are encouraged to take this data into account when choosing optical materials during the design process, and to recognize silicone optics as a reliable alternative that can enhance product longevity and minimise the risk of major failures.”

All of the data from this study is available by accessing Dow’s white paper, titled “Blue Light Photothermal Aging of Thermoplastic and Silicone Lens Clusters,” authored by Martijn Beukema and Kevin Van Tiggelen, Senior Technical Service & Development Scientist for Lighting at Dow. Download the full paper here.

For information on Dow’s silicone materials for injection molded optics, visit our Optics webpage. 

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